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You have
probably been asked when buying a door if it was a left or right hand swing.
If you stand on the side where the hinge pins are facing you with the door
closed are they on the right or the left of you. That's it , get it. They
need to know this because a good door shop will ask because they have to
know which side s the back and which is the closing or locking side so they
can bevel the edge to close correctly. Also you should right that down if
you are doing them yourself so that when you go to the warehouse store you
can get the correct swings.
If you get
a door that has no hinges or holes for the locks bored( drilled) yet, that
is called a blank. Sometimes it will save you a lot of cost if you use a
blank instead of a pre-hung door that is in the frame.
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How To
Cut And Bore A Blank |
Take your
door blank and lay it down on your sawhorses. Put the old door minus the
hinges and the locks on top of the blank. Check to make sure it is the right
size or pretty close. It may be longer on the new blank on the bottom but
that's ok you will mark that with a pencil lightly and cut that off. Put a
piece or two of tape right at that line you marked. When you cut it the tape
will keep the wood from splintering up and less sanding is good. If it is a
painted door, it is a good idea to cut the line at the tape with a utility
knife so you don't tear the paint.
Now even up
the same sized doors and mark all uneven edges, mark the lock hole or bore.
If there are two holes mark both if you are using the same hardware (
Locking mechanism). If you are using new hardware check instructions that
came with it to see how big you must drill the holes and where to drill
them. There is a template that comes with the lock. After all is marked you
want to have a sharp blade in your saw and a steady hand. Make sure you have
read all the safety instructions that came with your saw. Cut where you
marked and remember it is better to cut it to big than to small. Use a
straight edge if you want it nice and straight. You can clamp a piece of 2x4
or 1x4 that is straight over the door but be sure to start the cut and mark
the edge of the saw so you know where to clamp it! You may also want to
measure from the blade to the edge of your saw to get the correct set back
for your straight edge.
After it is cut to size take a
square and mark the hinges straight down to the blank. You also want to measure
the little piece that will be left behind the hinge. If you have a router turn
it upside down and place the hinge on the bottom plate next to the bit. This
will give you the depth at which to cut the space for it. Now turn the door on
its side with the hinge marks up and if your good at free handing it,
route the area out for the hinge. If not they do make jigs for cutting out
hinges that you might want to get. You can also cut it out with a sharp chisel.
Cut with a utility knife first then use a chisel to take out the material the
thickness of the hinge. When they are done and they fit nice and tight screw
them in with the hinge screws. Now put it back up on the horses. |
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Drill
For Your Locks or Bores |
Find the
center of your holes. Measure half way across the hole and make a mark
both ways. This is your center. You will probably need a 2-1/8 hole saw for
this unless you have an odd of real old lock? A hole saw will have a drill
bit in the middle. Put this on your center mark and drill until the bit just
starts coming through the other side. Don't put to much pressure on it
because you don't want to break out the wood on the other side. When you see
it come through stop and pull the bit back out. Turn the door over and put
the bit in that hole and drill the rest out. Hold the drill tight because
when it finally goes through it will want to jump around so be ready to stop
your drill. Now drill the side for your bolt keep the drill straight and
only drill until you are through the side hole. Drill in the center again
with a one inch bit or what ever your instruction say.
Now that it
is ready it is easier to put the locks on with the door on the hinges. So
hold the door up to the hinges with the hinge pins in your hand. Put the top
one in first and have a hammer close by or someone there to give them to you
when needed. Sometimes you may have to tap the hinge at the top or bottom to
get it on the other part of the hinge. When it is on drop in the pins but
don't hammer them all the way in yet. you might have to take it off again if
you forgot to do something. When the locks are on and they fit and the door
locks correctly tap the pins in all the way. You did it. Not that bad eh?
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